Dan Beard Pinewood Derby 2005

The Official Pinewood Derby Construction Rules
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To extend to our scouts equal, initial potential, specific construction guidelines are presented below.  Each car must pass inspection by the Official Inspection Committee before competing.  The District derby is open to all Scout Pack Units in the Dan Beard District of the Middle Tennessee Council.  Sorry, Webelos that have crossed over to Boy Scouts are no longer eligible.  The race is double elimination.
 
The Cub & Partner may simply follow the construction rules that are supplied in each BSA car kit box.  However, for teams that desire to get creative beyond the limits of the "kit" instructions, the following construction rules set the boundaries.   It is the responsibility of the Pack Unit's Committee Chairperson and/or Cubmaster to issue this form to scout parents.
 
The inspectors have the right to disqualify Pinewood Derby cars which do not meet the Racing Specifications outlined below.  It is the Pinewood Derby Chairman's goal that every car be allowed to race.  If a car does not pass inspection, the adult partner to has the right to alter the car enough to pass inspection.  A repair station "Race Pit" with miscellaneous car materials and tools will be set up at the District Derby.  
 
Click the following link to download a copy of the Construction Rules (PDF format).

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The Official BSA Pinewood Derby Kit
The Official BSA Pinewood Derby Kit

Construction Rules
 
The car must be built from parts of the "Official Cub Scout Grand Prix Pinewood Derby Kit".  This rule will be strictly enforced.  The Kit includes 1 block of wood, 4 plastic tires and 4 nails to and are available from the Jet Potter Scout Shop, Chad's Camping Center, and other official B.S.A. distributors.  Kits from other retailers are not acceptable. Must use B.S.A. materials only.  (Additional car accessories, such as weights and decals, can be purchased at any hobby shop.)

Width: Overall width shall not exceed 2 3/4". The minimum width between the wheels is 1 3/4". This is to ensure clearance of the lane guides.

Length: Overall Length is not to exceed 7 inches.

Weight: Total weight is not to exceed 5 ounces. The car may be built up to a maximum weight by the addition of wood and/or metal, provided it is securely attached to the car body.  Weights fastened to the car held by masking or scotch tape are not acceptable.  Loose materials of any kind are not permitted on or in the car.  If a part of the car falls off during the race, it may be disqualified.

Clearance: Minimum bottom clearance is 3/8". This is to ensure clearance of the lane guides.

Design of Wheels
Design of Wheels

Wheels: B.S.A. wheels and axles only. Although each wheel may be sanded to smooth out burs left from the plastic mold, the surface and edges of the wheel tread must remain flat.  Curving, drilling holes or altering the original composition of the wheels is allowed.  The car must be free wheeling with no starting devices or any type of springs. Washers, bushings, & all types of wheel bearings and connecting axles are prohibited.  The B.S.A. axles, which are basically nails, can be smoothed to remove surface imperfections. The axles should not be deliberately bent in order to tip the wheel tread to an angle.  Axles may be lubricated with a dry powder, such as Graphite. Application of any powder must take place outside the building, before inspection.  Axles cannot be treated after inspection.

Detailing: Details such as steering wheel, driver, windshield, decals, painting, and other interior/exterior detail are allowed as long as they do not cause the car to exceed any of the width, length, weight, or clearance specifications.

New Car: Each year of racing requires a newly built car. Pinewood Derby cars that were built or parts used from previous years are not acceptable. 

The Cub Scout must be present to race at the derby, with some exceptions.  Webelos Scouts that have already bridged to a Troop are not eligible.  After inspection and approval, cars will be quarantined in a pre-race staging area.

Inspection Team
 
The Inspection Team has the right to disqualify those cars that do not meet the construction guidelines. Car owners will be informed of violations and given an opportunity to modify the car to meet these rules. Owners may be required to return to the end of the registration line to re-submit cars for check-in.  At the conclusion of the 1st round of the race, all unresolved disqualifications are final. If an appeal is sought, the majority vote of the Derby Committee is final. Unsportsmanlike conduct may be cause for disqualification.

Once the inspection and approval process is completed, cars will be quarantined in a pre-race staging area. Participants will not have access to cars until their car number is called. After a heat, the boys must return there cars to the staging area. (Adding graphite to the Cars is not permitted after inspection.)

Ground Rules
 
If a car leaves the lane and interferes with another car, the heat will be run again. If the same car leaves the track again, it will automatically lose the heat.

If a car suffers a mechanical problem, and a repair can be accomplished in a reasonable amount of time, before the conclusion of the round, the heat will be run again. If not, the car will automatically lose the round.

GP 01/18/04

Inspection Procedures
 
The Inspection Team may consider any or all of the following during inspeaction of each pinewood derby car.
 
Have the Cub Scout hold the car upside down for viewing.
  • Look at the underside in the vicinity of the wheels.
  • Is there any non-dry contamination apparent? Yes? The contaminant must be removed, and the wheel tread and sidewall area cleaned effectively before proceeding with further inspection. Look at the sides of the wheels.
  • Is there anything dripping down the side of the wheel or oozing out from 
    the hub?  Yes?  The lubricant must be removed, and the wheel tread and sidewall area cleaned effectively before proceeding with further inspection.

Have the Cub Scout place the car on the scale.

  • Does the weight exceed 5 ounces? (If so, have the car removed, reset the scale, check the scale with the 5 ounce standard, and repeat the weighing once.) Yes,  The car's weight must be reduced.

Have the Cub Scout shake the car gently up and down, then fore and aft.  Listen to the sounds the car makes.

  • Are there any noises other than the wheels rattling on the axles?Yes?  Inspect the car more closely for moving parts in or on the body. Moving parts (other than the wheels, of course) must be immobilized.

Have the Cub Scout set the car on the track section.

  • Look at the ends (nail heads) of the axles.  Are they shaped like a regulation axle nail? Normal dome shape, no indentation, normal texture, normal diameter, ...No?  The axles must be replaced.
  • Look at the top and sides of the car.
    Is there tape or loose material on the car? Yes?  Tape must be removed. Loose material must be removed or affixed firmly.

Look under the car from the end.

  • Does the car belly touch the track section? Yes? Advise Cub Scout and his adult partner of possible problem. Tell them that they may repair or race as-is. Decide before getting the sticker on the car!

Look at the front of the car.

  • Is there anything that could catch or stick onto the starting pin?
    Yes, The stickiness must be resolved.

Hang a steel (ferrous) paper clip against the front of the car. Then pull t away gently.  

  • Does the paper clip tend to stick to the front of the car? Yes?  The stickiness must be resolved.

Tip the track section so that the front of the car rolls to the pin. From above, look at the front of the car.

  • Does the car body extend past any part of the pin?  Yes?  The front of the car must be filled or extended so that no part of the car extends past the starting pin.

Have the Cub Scout set the car upside-down on the pad.

  • Look at the wheels
  • Are the wheels apparently Official BSA Pinewood Derby wheels? No?  The wheels must be replaced.
  • Have the wheels been altered in any way from 'out of the kit box'?
    No? Skip the next six wheel inspection steps. Remember that many districts allow the extreme edge of the wheels to be sanded to remove burs.  However, 95% of the tread should be flat.

Look at the wheel treads from the end of the car. Compare width with a fresh wheel of the same type.

  • Have the treads been narrowed? 
  • Yes?  The wheels must be replaced.  Remember that 95% of the tread must be flat.  Sanding the extreme edge of the wheels is permitted to remove burs. 

Look at the inside of the wheels.

  • Is the lettering 'Official BSA Made in USA' intact? No? The wheels must be replaced.
  • Has the underside of the tread been cut away? Yes? The wheels must be replaced.

Look at the junction between the wheels and axles.

  • Is there evidence of washers, bushings, sleeves or bearings?  Yes? The washers, bushings, sleeves and bearings must be removed. The wheels and/or axles may be replaced.

Look at the axle between the wheels and car body.

  • Is it really the axle, and not a brass tubing over the axle?  No?  That is a bushing/washer and must be removed. The wheels and/or axles may be replaced.

Look at the car body near the axle.

  • Does the axle appear to be embedded directly in the wood of the body 
    (and not into a metal holder, for example)? No?  The axles must be moved or the car body replaced.

Look at the underside of the car.

  • Is there tape or loose material on the car?  Yes?  Tape must be removed. Loose material must be removed or affixed firmly.

Look at the front of the car.

  • Is there anything that could catch or stick onto the starting pin?  Yes?The stickiness must be resolved.